Enquire Now

Casting

Pilot Cast - SINCE 2022

Foundry Production Process

shell prepartion
Sand Preparation

High-quality foundry sand is prepared using controlled mixing processes with binders and additives. Moisture content, strength, and permeability are regularly tested to ensure consistent mold quality. Proper sand preparation helps achieve smooth surface finish and defect-free castings. This process plays a critical role in maintaining dimensional accuracy and overall casting performance

shell molding and mold assembly
Core Making & Mould Preparation
Cores are manufactured to create internal cavities and complex shapes inside castings. High-quality moulds are prepared using controlled sand properties and advanced moulding methods.
shell casting menufactring - Edited
Melting Process Pouring Operation

Raw materials and alloys are melted in controlled furnaces at precise temperatures.
and Molten metal is carefully poured into prepared moulds using controlled techniques.

knockout fetling
knockout Fettling & Grinding
Extra material, gates, and runners are removed through grinding and fettling operations. Surface finishing is carried out to achieve clean and accurate castings.
heat Tretment
Heat Treatment
Castings undergo heat treatment to improve hardness, strength, and durability. Controlled heating and cooling cycles optimize material performance.
in housce cnc machine
CNC Machining
Precision machining is performed using advanced CNC machines for accurate dimensions and finishing.Critical tolerances and surface quality are maintained as per customer requirements.
final inspection with machining
Final Inspection & Dispatch
Every component undergoes strict inspection before packaging and dispatch. Products are verified for dimensions, quality, and performance standards.

FAQ

What is Shell Mould Casting?

Shell mould casting is a precision casting process that uses a resin-coated sand shell to create high-quality metal components with excellent surface finish and dimensional accuracy.

We primarily work with a wide range of ferrous and non-ferrous metals, including cast iron, alloy steel, and other industrial-grade materials based on client requirements.
Pilot Cast caters to multiple industries such as automotive, engineering, machinery, pump & valve manufacturing, and general industrial applications.
We are equipped to handle both small batch and large-scale production with consistent quality and timely delivery.

We follow strict quality control processes at every stage—from raw material inspection to final product testing—to ensure precision, durability, and performance.

Yes, we specialize in custom-designed castings based on drawings, samples, or specific technical requirements provided by clients.
Lead time depends on the complexity and quantity of the order, but we always aim for efficient production and on-time delivery.
Yes, we can support secondary processes like machining, finishing, and surface treatments as per project needs
You can share your drawings, specifications, or requirements with our team, and we will provide a detailed quotation promptly.
Pilot Cast combines advanced shell mould casting technology, skilled craftsmanship, and a customer-first approach to deliver reliable, high-quality casting solutions.